Search results for "Fatigue test"
showing 10 items of 21 documents
A Model for High-Cycle Fatigue in Polycrystals
2018
A grain-scale formulation for high-cycle fatigue inter-granular degradation in polycrystalline aggregates is presented. The aggregate is represented through Voronoi tessellations and the mechanics of individual bulk grains is modelled using a boundary integral formulation. The inter-granular interfaces degrade under the action of cyclic tractions and they are represented using cohesive laws embodying a local irreversible damage parameter that evolves according to high-cycle continuum damage laws. The consistence between cyclic and static damage, which plays an important role in the redistribution of inter-granular tractions upon cyclic degradation, is assessed at each fatigue solution jump,…
Improving surface integrity of additively manufactured GP1 stainless steel by roller burnishing
2020
Abstract Additive manufacturing can rapidly fabricate the desired components by selectively melting and solidifying feedstock, rather than conventional subtractive machining. However, the difference between the two routes in terms of surface integrity of the final component is relevant. This paper presents a strategy to control the surface characteristics of additively manufactured stainless steel by roller burnishing. In particular, process parameters have been carefully selected to improve the surface integrity of the worked material. The quality of the surface has been analyzed in terms of roughness, hardness, microstructure and residual stresses. The overall product endurance under high…
From Laboratory Mixes Evaluation to Full Scale Test: Fatigue Behavior of Bio-Materials Recycled Asphalt Mixtures
2020
The present paper describes the full-scale accelerated test, carried out on asphalt pavements made up with bio-materials, especially designed to help reusing Reclaimed Asphalt (RA) by re-activating the aged binder. Four pavement sections were evaluated: three pavement sections with innovative bio-materials (bio-recycled asphalt mixtures), and a reference section with a conventional, high modulus asphalt mix (EME2). In this study, fatigue resistance was first evaluated in laboratory, with two-points bending test, and then at full scale under heavy traffic loading, with the IFSTTAR accelerated pavement testing facility. The evolution of bio-materials recycled asphalt mixture characteristics, …
Full-scale validation of bio-recycled asphalt mixtures for road pavements
2019
Abstract Recycling of asphalt has become a well-established practice in many countries, however the road pavement industry remains a bulk consumer of extracted raw materials. Novel solutions that find root in circular economy concepts and life-cycle approaches are needed in order to enable optimisation of infrastructure resource efficiency, starting from the design stage and spanning the whole value chain in the construction sector. Itis within this framework that the present study presents a full-scale validation of asphalt mixtures specifically designed to ensure durability of flexible road pavements and at the same time enabling the reuse of reclaimed asphalt pavement (RAP) through the i…
Numerical modelling of fatigue crack initiation and growth of martensitic steels
2010
This paper presents a numerical simulation of micro-crack initiation that is based on Tanaka-Mura micro-crack nucleation model. Three improvements were added to this model. First, multiple slip bands where micro-cracks may occur are used in each grain. Second improvement deals with micro-crack coalescence by extending existing micro-cracks along grain boundaries and connecting them into a macro-crack. The third improvement handles segmented micro-crack generation, where a micro-crack is not nucleated in one step like in Tanaka-Mura model, but is instead generated in multiple steps. High cycle fatigue testing was also performed and showed reasonably good correlation of proposed model to expe…
Fatigue Crack Growth for Different Ratios of Bending to Torsion in AlCu4Mg1
2008
The paper contains the fatigue crack growth test results obtained under proportional bending with torsion in AlCu4Mg1 aluminium alloy [1]. Specimens with rectangular cross sections and dimensions: length l = 90 mm, height w = 10 mm and thickness g = 8 mm were tested [2]. Each specimen had an external unilateral notch with depth 2 mm and radius ρ = 0.2 mm. The tests were performed under the stress ratio R = −1. The notches in the specimens were cut with a milling cutter and their surfaces were polished after grinding. The tests were realized on a fatigue test stand MZGS-100 where the ratio of torsion moment to bending moment was \( M_T (t)/M_B (t) = tg\alpha = \sqrt 3 /3,1{\text{ }}and\sqrt …
Proposal for a more accurate physically based S–N curve for welded steel joints
2009
Abstract The present article proposes a more accurate S–N curve in the high cycle fatigue regime for fillet welded joints in steel subjected to constant amplitude loading. The S–N curves are constructed based on a physical model of the fatigue damage evolution. It is a two phase model where the crack initiation is treated by a local weld notch approach. The subsequent growth is based on the concept of the stress intensity factor at the crack front by applying the Paris law. According to the proposed model, the time to crack initiation becomes the dominant part of the fatigue life at low stress range levels. The resulting S–N curves are non-linear for a log–log scale and they do not predict …
Fatigue crack initiation and subsequent crack growth in fillet welded steel joints
2019
Abstract The fatigue damage evolution in fillet welded steel joints where cracks are emanating from the weld toe is investigated. Based on existing experimental data for as-welded joints including crack depth measurements of the early crack growth it is proposed to make a distinction between the crack initiation phase and the subsequent crack growth phase. The welded detail in question is an F class detail with plate thickness 25 mm made of medium strength carbon steel. It is found that the crack initiation phase defined at a crack depth of 0.1 mm is close to 25% of the fatigue life even at a relatively high constant stress range of 150 MPa. At lower stress ranges it is concluded that the i…
Crack growth models for multiaxial fatigue in a ship’s propeller shaft
2021
Abstract A premature fatigue failure of a large intermediate propeller shaft in a shuttle tanker is discussed and analyzed. The short fatigue life consists mainly of a crack growth phase. Life predictions are carried out by crack growth modelling based on engineering fracture mechanics. The purpose of the present investigation is to identify the most likely loading modes based on the evolution of the crack propagation. A Linear Elastic Fracture Mechanics Model (LEFM) is applied with the stress intensity factor range entering the Paris law as a key parameter. Existing formulas for the geometry functions are supplemented by more detailed stress intensity factor calculations pertaining to smal…
Accceleration of Fatigue Tests of Polymer Composite Materials by Using High-Frequency Loadings
2004
The possibility of using high-frequency loading in fatigue tests of polymer composite materials is discussed. A review of studies on the use of high-frequency loading of organic-, carbon-, and glass-fiber-reinforced plastics is presented. The results obtained are compared with those found in conventional low-frequency loadings. A rig for fatigue tests of rigid materials at loading frequencies to 500 Hz is described, and results for an LM-L1 unidirectional glass-fiber plastic in loadings with frequencies of 17 and 400 Hz are given. These results confirm that it is possible to accelerate the fatigue testing of polymer composite materials by considerably increasing the loading frequency. The n…